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Assembly Stations

Assembly Stations
Bellow Damping Assembly Station

This machine is designed in single station for Bellow Damping. The machine basically consists of the following system integrated.

  • Mechanical
  • Electrical
  • Pneumatic

MECHANICAL:
The Machine consists of a table made up of 45*45 Aluminium Profile, which is mounted on the integrated Boot. A SS base plate is mounted on this table to mount the fixtures.
ELECTRICAL:
This machine consists of ELECTRICAL control Panel With PLC, SMPS, Power and control terminals, The front end panel of the machine is consists of HMI, Push button and indicators.
PNEUMATIC:
The Pneumatic Control of the machine is made by the combination of FRL, Solenoid Valve, and Cylinder.

DESCRIPTION SPECIFICATION
COMPONENT Pressure Switch Bellow, Damper
MACHINE NAME BELLOW DAMPING ASSY STATION
OVERALL DIMENSIONS 1150*600*2185(L*W*H)   mm
LINE PRESSURE 4-6 bar
GROSS WEIGHT 150 Kg
INPUT SUPPLY 230V AC Supply
LOAD CONNECTED 150 W
CONTROL SUPPLY +24V DC Supply
  • PLC for precise timing and control
  • High Durability
  • More than 50 Component per minute
  • Safety Guard for Bellow Kit
  • Pneumatic Pressure Assembly
  • Easy to work
Head Assembly Work Station

K-PAS Assembly / disassembly is used End of line inspection / production station Assembly of camshafts – caps insert and tighten with screws through pneumatic or Hydraulic Prevent heating through cooling components provided.it is also used in Assembly of cylinder liners where Lubricating of the COMPONENTS is necessary for preventing rust and damage. Monitoring of the press process through integrated force/distance monitoring Scada or HMI Display of the results on the screen.

INPUT VOLTAGE 230V AC, 50HZ
GROSS WEIGHT <150 kg
LINE PRESSURE 4-6 bar
PLC Mitsubishi
HMI Delta (based on customer requirement)
  • K-PAS Assembly / disassembly of adapter plates or zero point clamping systems
  • End of line inspection station
  • Assembly of camshafts – cam caps insert and tighten with screws
  • Insertion of valve seats and valve guides with or without nitrogen cooling
  • Assembly of cylinder liners
  • Lubricating of the COMPONENTS
  • Monitoring of the press process through integrated force/distance monitoring Scada or HMI
  • Display of the results on the screen
Mirror Assembly Check Panel

K-PAS Mirror Assembly Checking Panel is used to check the working condition and all the functions of the Electric Mirror and note the working and not working components

  • INPUT VOLTAGE – 230V AC, 50HZ
  • Digital Output Metering 3 Digit DPM
  • Constant Voltage/Constant Current Operation
  • High Stability and Close Regulation ±0.01%
  • Proven Reliability and Endurance
  • Remote Sensing Facility for Higher ratings
  • Special voltage and current ratings available on request
  • Highly safe
  • DC Power supply Required
  • Production based Machine
  • Highly Durable
  • Immediate Service
Caulking Press Machine

K-PAS purpose of caulking is to seal joints or cracks from the intrusion of water, air (either hot or cold), dust, pollution, insects and noise.Because silicone is permanently waterproof, flexible, and shrink-/crack-proof, it provides sustained benefits. Acrylic caulk can shrink and crack over time, leaving gaps for air and water to seep through. There are several types of caulk and sealants you can use inside and outside your home: silicone sealant caulk, latex caulk, polyurethane foam and specialty caulks like butyl-rubber caulk. Silicone acts as a water and moisture repellant. Use it: Around sinks, tubs and showers. Production based on customer requirement. Caulking and fullering are used to make tight contact between metal parts. Both are operations used in riveting to ensure complete tightness of parts. caulking is done with the help of a caulking tool which is a blunt chisel and in fullering flat chisel is used.

  • INPUT VOLTAGE – 230V AC, 50HZ
  • 10-15 parts per minute
  • High Precision
  • Less Utilization of Sealant.
  • Safety Sensor procedure.
Pin Hole Testing Machine

Leveraging on our rich industry experience and expertise, we have been able to offer precision engineered range of Pin Hole Testing Machines. Our expertise also enables us in designing the range in varied specifications, depending upon the diverse requirements of the clients. Fabricated using superior quality components, these products are highly acclaimed and appreciated among both

  • INPUT VOLTAGE – 230V AC, 50HZ
  • MANUAL AND AUTO MODE
  • DIGITAL AND ANALOG CURRENT READING
  • TEST INDICATION DISPLAY
  • VOLTAGE VARIATION UPTO STANDARD
  • High durability
  • Tensile strength
  • Easy operation
  • Low maintenance
Radiator Clip Assembly Machine

Radial clip assembly machine designed for assembly/insert the radial clip into the block as per customer specifications.This machine is operated by servo motor with pneumatic cylinders with specific position

OPERATION Motorized Index
CAPACITY 4 Models
POWER INPUT 415 V AC Three Phase AC 50Hz ±10%
RATING 6 AMPS
MOTOR 415 V 3 Phase 2kw
AIR SUPPLY 6 BAR
OPERATING TEMP. 20 – 45 degrees
  • 10-15 Clips per Minute
  • High Accuracy based On PLC
  • High Durable Machine
  • Servo Motor for Precise Movement of Mirrors
  • Realtime Current and Voltage Monitor
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